Brochure

Accelerate Antibody Development and Production

Why does transfection matter?

Different modes of protein expression can be used throughout the discovery and development of recombinant therapeutic antibodies. With the right transfection method, you can produce consistently high-quality antibodies and proteins using the approach that fits your stage in development and helps you to achieve your goals faster. The MaxCyte ExPERT electroporation platform, supported by a global team of R&D and application scientists, can help accelerate your therapeutic antibody discovery and development to bring new treatments to patients sooner.

Protein expression for every stage of therapeutic antibody development

Protein Expression for Every Stage of Therapeutic Antibody Development

Electroporation can be used to transfect cells. An electrical pulse, or pulses, causes temporary and reversible membrane relaxation, allowing entry of molecules such as nucleic acids into the cell. With MaxCyte, you can transfect from 75,000 up to 700 million cells with static electroporation, or over 100 billion cells with our Flow Electroporation technology.

Transfection is the first step in producing recombinant protein by transient expression, stable bulk pools or stable cell lines, so your choice of transfection technology is critical for success.

The MaxCyte platform comprises electroporation instruments, optimized electroporation protocols, processing assemblies (electroporation consumables) and a single, universal electroporation buffer developed to deliver best-in-class transfection performance.

MaxCyte electroporation combines unmatched scalability and transfection efficiency in virtually any cell line so you can use your manufacturing host cells for antibody expression from discovery to stable cell line development.

Continuity from R&D to commercial manufacturing enables you to:

  • increase productivity to shorten development timelines
  • eliminate problematic leads sooner so you can focus on the best candidates
  • accelerate development by avoiding repeated re-optimization or revalidation
  • reduce the risk of candidate failure

Whatever cell types you use and whatever antibody you express, your choice of transfection technology matters.

Be flexible: transfect any cell

When your transfection method combines high efficiency and cell viability, you can get high yields from transient expression in whatever cell line you prefer. With MaxCyte electroporation, you can:

  • transfect any cell type including adherent, suspension and custom cell lines
  • use a single, chemically-defined electroporation buffer
  • select the pre-loaded, electroporation protocol that has been optimized for your cell type

When you have the flexibility to generate high yields of protein by transient expression in the same cell type you use for stable cell line development, you can save time and resources by avoiding the need to reoptimize and revalidate.

Using the same cell type from discovery to manufacturing can streamline the identification, development and commercialization of antibodies of the highest quality.

Animal derived cells
High transfection efficiency in biomanufacturing cell lines. Cells were transfected with a GFP expression plasmid using the pre-loaded, optimized electroporation protocol. Transfection efficiency was evaluated by fluorescence microscopy.

A simple workflow to transfect any cell type for antibody production

A simple workflow to transfect any cell type for antibody production

Be flexible: transfect cells at any scale

From 75,000 to over 100 billion cells, consistent electroporation conditions yield reproducible results. With our range of processing assemblies available for research use only or for GMP applications, we’ve got you covered at every scale for every stage of development.

Having the flexibility to transfect cells at any scale enables you to save time and resources by avoiding the need to re-optimize when you:

  • switch between MaxCyte instruments
  • optimize your process at small scale then scale up to produce more protein
  • transfer processes between groups or sites

Electroporate from 75,000 cells to 700 million cells with traditional static electroporation, or 200 million cells to 200 billion cells with our Flow Electroporation technology. MaxCyte electroporation delivers consistent transfection conditions for consistent performance with all of our instruments and with static electroporation and our Flow Electroporation technology.

Transfect cells at any scale bar graph
Reproducible performance with any number of cells. CHO-S cells were transfected with an IgG expression plasmid using different processing assemblies and cell numbers as indicated. IgG titers were determined periodically throughout the 14-day production culture.

Save time and resources by avoiding costly re-optimization and advance your project without delays.

See the full range of electroporation consumables, known as processing assemblies (PAs).

Be flexible: express any type of protein

The development of therapeutic antibodies isn’t just about producing IgG. You may need to express appropriate antigens as well as lead candidates, and while most approved antibody therapeutics are standard IgGs, there is increasing interest in novel antibody formats, fragments and fusions. Expressing these non-natural proteins may increase cell stress, potentially reducing productivity. MaxCyte electroporation preserves cell viability and can deliver high transient yields of standard and novel antibody formats, antigens and other recombinant proteins.

High Titer Transient Production of Any Protein Format
High titer transient production of any protein format. Reported titers of transiently expressed protein following plasmid transfection with MaxCyte electroporation or an optimized chemical or lipid transfection method.

Be flexible: use the culture strategy you want

When you combine high-efficiency transfection with high cell viability, you can be more flexible than ever before. Achieve high antibody yields without the need for specialized proprietary enhancers, plasmid vectors, or culture media.

Cells transfected with MaxCyte electroporation can produce high levels of protein with alternative media and feed formulations, enabling you to use the combination that achieves the cost savings, process intensification or simplified purification strategy you need.

Workflow for media strategy optimization

Workflow for Media Strategy Optimization
Flexibility to Use the Media Strategy you Want with the Agility to Find the Right Combination Fast
Flexibility to use the media strategy you want with the agility to find the right combination fast. A single large-scale electroporation in a CL-2 processing assembly enabled simultaneous transfection of 2x109 cells, ensuring that differences in antibody titers were attributable to the culture strategy used. The optimal strategy for this antibody and cell line was chosen within 12 days after electroporation.

Be fast: rapid transient antibody production

Produce grams of high-quality protein by transient expression within days after MaxCyte electroporation, because speed is important, and you don’t have to compromise product quality to get it. With MaxCyte electroporation for transient antibody expression you can:

  • express grams of antibody in less than fourteen days after electroporation instead of waiting weeks or months for material from stable cells
  • save time with reproducible performance from 75,000 cells to 2×1010 cells, for scale-up without re-optimization
  • produce protein with consistent quality between transient and stable expression for consistent product performance, from discovery to final manufacturing
Transient Expression Generated 3.5 g of Antibody within 12 Days After Electroporation
Transient expression generated 3.5 g of antibody within 12 days after electroporation. CHO-S cells were transfected by static electroporation (8×107 cells) or with our Flow Electroporation technology (1×1010 cells) with an antibody expression plasmid. Post-electroporation cells were seeded for small- or large-scale transient production culture (20 mL or 2.8 L). Titers were measured and total antibody yields were calculated. Cultures were terminated when viability dropped below 60%. Reproduced with permission from Elsevier.1
Consistent Quality between Transient and Stable Protein Production
Consistent quality between transient and stable protein production. Antibody material produced by transient expression (4 replicates) and from a stable cell line was examined by SDS-PAGE and glycoform analysis. Results confirmed that consistently high-quality protein was produced by transient gene expression and from a stable cell line.

Be fast: large-scale transient antibody expression with the ExPERT VLx

Scalable electroporation can produce IND-enabling IgG yields in under four weeks

  • Produce multi-grams of protein in less than a month from initial vial thaw to protein harvest
  • Benefit from reproducible performance at any scale from 75,000 cells to 1×1011 cells
  • Generate high-quality protein produced by large-scale transient expression
CHOZNTM cells were electroporated with a human IgG1 expression plasmid in a 1 mL or 1 L processing assembly on the ExPERT VLx

CHOZN™ cells were electroporated with a human IgG1 expression plasmid in a 1 mL or 1 L processing assembly on the ExPERT VLx. Production cultures were maintained in a shake flask or bioreactor. Protein was harvested when culture viability dropped to 50%. Total yield was quantified and protein quality was assessed.

Be fast: stable bulk pool development

Stable bulk pools are a faster alternative to stable cell line development to produce antibody material for IND-enabling and early clinical studies, but the selection process can still take several weeks.

MaxCyte electroporation delivers high transfection efficiency without compromising cell health, so you can start selection sooner or with higher stringency than with chemical transfection. MaxCyte electroporated cells recover from selection faster than with other transfection methods, enabling rapid, high-yielding stable bulk pool development.

Bulk pools by random integration

Bulk Pools by Random Integration
Electroporation recover rapidly from selection. CHO cells were transfected with expression vectors for four different antibodies or antibody fragments using either MaxCyte electroporation or chemical transfection. MaxCyte-electroporated cells fully recovered from selection within three weeks; chemically transfected cells took a week longer to recover or failed to recover. External data.

Bulk pools by transposase-mediated transposon integration

Bulk pools by transposasemediated transposon integration
Electroporation recover rapidly from selection. CHO GS knockout cells were co-transfected with transposase mRNA and mAb expression transposon plasmid DNA (three concentrations). Methionine sulfoximine (MSX) was added for selection at 24 hours post electroporation (two concentrations). Recovered cells were seeded for fed-batch production cultures and IgG yields were determined by HPLC. Bulk pools recovered from selection by day 15 post electroporation, with optimal titers exceeding 6 g/L in 17-day production cultures. External data.

Be fast: stable cell line development

When it’s time to develop a stable monoclonal cell line, the high-transfection efficiency and cell viability delivered by MaxCyte electroporation can accelerate your workflow by enabling you to:

  • start selection sooner because electroporated cells have high viability
  • subclone earlier because pools recover faster from selection
  • use more stringent selection and screen fewer colonies to identify high-yielding clones
Identify High Yielding Stable Clone in Under Eight Weeks After Electroporation
Identify High Yielding Stable Clone in Under Eight Weeks After Electroporation
Identify high yielding stable clone in under eight weeks after electroporation. CHO-S cells were transfected with a human IgG expression plasmid encoding a G418 resistance gene. A stable pool was generated by adding G418 to the electroporated cell pool (two weeks). 479 clones were screened following limited dilution cloning (two weeks). The top clone was selected for a 21-day production culture in shake flasks (A). With culture optimization, terminal titers exceeded 5.7 g/L (B). Reproduced with permission from Elsevier2

Be first: transient antibody expression for IND-enabling studies

The traditional approach to therapeutic antibody development

Transient gene expression is routinely used in discovery and early development when recombinant antigens and low milligram quantities of several antibody candidates are required. Cells are transfected with expression vectors, usually plasmid DNA, and protein is generated by small-batch culture of the transfected cell pool without selection. The cells used at this stage may not be the same cells used for final product manufacturing, necessitating revalidation later on.

Following the traditional approach, it can take 6 to 12 months to develop a stable cell line and express sufficient material for IND-enabling studies.

Following the traditional approach, it can take 6 to 12 months to develop a stable cell line and express sufficient material for IND-enabling studies
* HEK cells are often used for transient gene expression in the discovery phases, necessitating revalidation and optimization when switching to stable expression in the preferred manufacturing cell line, usually a CHO derivative.

As development advances and candidate selections proceed, researchers often transition to stable expression in their preferred manufacturing cell line due to the increasing need for more material. Stable pools, a straightforward method for achieving stable protein expression, usually yield higher quantities than transient gene expression and require less time than the development of stable cell lines. Transfected cells undergo selective pressure and are subsequently cultured to facilitate protein production.

Ultimately, the development of stable monoclonal cell lines becomes imperative to ensure an adequate protein supply for the final stages of development and subsequent commercial manufacturing. Despite the advent of numerous new technologies, the process of stable cell line development remains a time-intensive and expensive endeavor, posing potential barriers to progress.

A better way: transient gene expression for accelerated therapeutic antibody development

Therapeutic antibody developers could reduce the time to IND-filing while cutting costs by using transiently expressed protein for more steps in the development workflow. To enable the use of this transformative strategy, a transient gene expression approach capable of generating multiple grams of protein is essential. MaxCyte electroporation can efficiently transfect over 100 billion cells in a single reaction, generating tens of grams of protein within two weeks, enabling efficacy, toxicology, and developability studies to be carried out without the need for stable cell lines.

Transient gene expression can produce IND-enabling protein quantities within 4-6 weeks

Following the traditional approach, it can take 6 to 12 months to develop a stable cell line and express sufficient material for IND-enabling studies.
** MaxCyte electroporation enables efficient, high yielding transient gene expression in your preferred manufacturing cells, enabling progression with the same high-quality candidate throughout development, removing the need for revalidation and reducing the risk of product failure.

The ability to use transiently-expressed material for all pre-IND activities could enable more educated ‘go’ or ‘no-go’ decisions to be made faster, saving time and conserving resources. Transfection is a vital step in recombinant antibody production; and whatever mode of expression you use, the transfection technology you choose matters.

Be first: with parallel development

Sometimes, speed is everything

When getting to the market first is the top priority, MaxCyte enables a paradigm-shifting, parallel development approach to speed your journey to the clinic. Empowered with the ability to efficiently transfect up to 20 billion cells in one reaction with the MaxCyte STx, or over 100 billion cells with the ExPERT VLx, developers can choose to prioritize speed by splitting electroporated cells between production culture and stable cell line development. Transiently expressed protein can be used for analytical and process development, CMC and toxicology studies in parallel with stable cell line development.

MaxCyte enables cell line development while you progress instead of ‘while you wait’ for the fastest route to IND

MaxCyte enables cell line development while you progress instead of ‘while you wait’ for the fastest route to IND

The ExPERTs in electroporation

Developed to deliver consistent performance from the first time you use it, the MaxCyte electroporation platform brings together our ExPERT instruments, consumables that work at any scale from 75,000 to 20 billion cells, and a gentle electroporation buffer suitable for any cell type.

ExPERT ATx is a research-focused, high-performance static electroporation platform for small to medium scale transfection.

ExPERT STx is the leading scalable electroporation technology for high-yield expression of complex proteins, vaccines, and biologics.

ExPERT GTx is the leading, clinically-validated electroporation technology with an established regulatory path supported by an FDA Master File.

Features

  • Integrated touch screen: operates at the touch of a finger
  • Enhanced software user interface: save time with updated software providing additional functionality and ease of use
  • LED status indicators: quickly visualize instrument and run status with six colorful and clearly-defined status modes
  • Reduced footprint: bench-scale, modular equipment
  • Elegant design: enjoy a modern, sleek appearance that fits seamlessly into any high-tech lab space
  • Network capable: generate and save run reports automatically onto a shared local drive

Electroporation consumables

ExPERT processing assemblies and electroporation buffers provide researchers, production scientists, and GMP facilities with an optimized vehicle to transfect cells, achieving required levels of efficiency, viability, and consistency to reach project goals and milestones as quickly as possible.

Buffer

The composition of the buffer influences both membrane permeability and cell viability. We’ve simplified buffer optimization by crafting a solution compatible with all cell types and applications, conveniently packaged in bottles and bags to seamlessly integrate into your workflow.

Processing Assemblies

Our processing assemblies combine inert materials in a unique design to maximize cell viability and sample recovery. With single, multi-well and flow chambers, we’ve got you covered from 75,000 to over 100 billion cells.

The ExPERT VLx: for multi gram-scale protein production

The ExPERT VLx system offers unparalleled transfection scalability through Flow Electroporation technology, ensuring industry-leading reproducibility, flexibility, and ease of use, thus accelerating biotherapeutic development by enabling the production of multi-gram protein quantities through transient expression.

Features

  • Scalable: Transfect over 100 billion cells in a fully closed, single-use system in less than 30 minutes
  • High performance: Achieve reproducible results with superior transfection efficiency, cell viability, and protein expression, even in difficult-to-transfect cell lines
  • Versatile: Bench-scale, modular equipment with automated flow design, intuitive integrated software and user-friendly open architecture
  • Closed-system connectivity: Sterile bioweldable connections on the R1-L processing assembly and the VLx collection manifold tubing set, enabling three VLx instruments to operate in parallel

Benefits

  • Reduce time, cost, and risks
  • Obtain grams of proteins in weeks, not months
  • Scale seamlessly from discovery to manufacturing
  • Expedite your transition from development to Phase I
  • Accelerate your path to the clinic
  • Parallel transfection for virtually any transient production need

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References

  1. Reproduced from J Biomol Screen, 20(4), Krista Steger, James Brady, Weili Wang, Meg Duskin, Karen Donato, Madhusudan Peshwa. CHO-S Antibody Titers >1 Gram/Liter Using Flow Electroporation-Mediated Transient Gene Expression followed by Rapid Migration to High-Yield Stable Cell Lines. 545-551., Copyright (2015) with permission from Elsevier.
  2. Reproduced from J Biomol Screen, 20(4), Krista Steger, James Brady, Weili Wang, Meg Duskin, Karen Donato, Madhusudan Peshwa. CHO-S Antibody Titers >1 Gram/Liter Using Flow Electroporation-Mediated Transient Gene Expression followed by Rapid Migration to High-Yield Stable Cell Lines. 545-551., Copyright (2015) with permission from Elsevier.